Repair BMW Corrupt CAS3++ ISTAP with VVDI Key Tool Plus

The problem goes like this:

BMW X6 2011, cas3++ istap, failed on downgrade via OBD with vvdi key tool plus and brick.
No dashboard no nothing. Car not start. Can i repair with key tool plus on bench?

Autel is known to be the best at repairing a Corrupt ISTAP Flash file from a failed OBD2 Key Programming Session.

But can we use Key tool plus as an alternative way to repair a Corrupt CAS3++?

 

 

You have an option to repair CAS3++ istap in key tool plus.

Xhorse has a cool XNDP11 CAS3 solder free adapter that makes it easy. No risk evolved and easy to remove CAS. Autel makes it more difficult as you need to solder.
Vvdi Key Tool Plus Repair Bmw Cas3 Istap 2

2 Way to find CAS3++ Repair function in key tool plus.

 

Way 1:

Go to BMW-Select from system- ISTAP Repair function.

Vvdi Key Tool Plus Repair Bmw Cas3 Istap 1

Vvdi Key Tool Plus Repair Bmw Cas3 Istap 3

Vvdi Key Tool Plus Repair Bmw Cas3 Istap 4

Way 2:

In CAS3 Adapter option,

  • Navigate to Special Functions > Flash Repair (No ESL).
  • The tool begins writing a corrected flash file to the module.
  • The process completes with a “Write Complete” confirmation, suggesting a successful repair.

Vvdi Key Tool Plus Repair Bmw Cas3 Istap 5

Vvdi Key Tool Plus Repair Bmw Cas3 Istap 6

Vvdi Key Tool Plus Repair Bmw Cas3 Istap 7

Vvdi Key Tool Plus Repair Bmw Cas3 Istap 8

 

NOTE:

1.If Key tool plus failed to repair BMW CAS3++ Istap, repair with other tools (Autel or OBDSTAR G3).

Repair BMW CAS3+ ISTAP with Autel IM508/IM608 After Failed Update via OBD

2. BMW CAS3++ & DME Compatibility Issues

  • The Bosch DME paired with this CAS3++ only provides a 4-digit ISN (instead of the standard 32-digit).
  • All-keys-lost (AKL) situations are nearly impossible with this setup unless using high-end tools like Autohex (which claims to convert 4-digit ISN to 32-digit).

This type only supports Autohex. AVDI, BMW Explorer, Tango, VVDI, Autel, these devices could not do this.

 

3. Why This BMW Model Is Problematic

  • Found in V8 models (E60 5 Series, E63 6 Series, E70 X5).
  • Most tools fail to extract a usable ISN, making key programming extremely difficult.

4. Alternative Solution

  • If the car won’t start, the best workaround is to replace the DME and CAS with a matched set from another donor vehicle.

 

 

BE CAREFUL: Don’t downgrade the CAS if the battery voltage is under 12.8. 13 and up is the best. You will brick the CAS if you work with low voltage.

OBDII365